Industrial Automation Specialist – IAS
What is the Industrial Automation Specialist Program?
The Industrial Automation Specialist (IAS) program is a comprehensive advanced training designed to develop full professional competence in industrial instrumentation, control systems, and automation integration. This program combines instrumentation, PLC systems (Siemens and Allen Bradley), VFD control, HMI/SCADA development, industrial networking, calibration, and commissioning into one complete learning pathway.
You will gain both theoretical understanding and hands-on practical experience working with real field instruments, smart transmitters, HART communication devices, process calibrators, PLC hardware, control valves, and industrial communication networks. The training is structured to take you from process measurement at field level to full automation system integration at control room level.
By the end of this program, you will be able to design, integrate, test, and commission complete industrial automation systems confidently and professionally.
Who needs this training?
This program is designed for automation engineers, instrumentation engineers, senior technicians, plant supervisors, and experienced electrical professionals who want to upgrade to full automation system integration level.
It is also suitable for professionals working in mining, oil and gas, power plants, manufacturing, and water treatment facilities.
What you will learn
At the end of this program, you will confidently be able to:
- Design and interpret electrical control circuit on your own.
- Interpret P&ID diagrams and loop drawings
- Select and install pressure, level, temperature, and flow instruments
- Calibrate transmitters using process calibrators
- Perform loop testing and commissioning
- Configure and troubleshoot HART communication devices
- Understand 4–20 mA loop diagnostics
- Configure Siemens and Allen Bradley PLC systems
- Integrate VFDs into process control systems
- Develop HMI and SCADA systems
- Configure industrial Ethernet networks and communication protocols
Course Outline
Module 1: Industrial Controls and Motor Control Systems
- Introduction to industrial controls and digital logic gates
- Power Supply and Protection Components
- Solid State Electronic Components
- Conventional Motor Starters
- Sequential Control Circuits
- Selector Switch Control Circuits
- Mechanical Limit Switch Control Circuits
- Proximity Switch Control Circuits
- Float Switch Control Circuits
- Control Modes and Automation Principles
- Automation Diagram Interpretation and Standards
Module 2: Instrumentation Fundamentals and Control Concepts
- Process measurement principles
- Basic and advanced control terminology
- Process variables and control loops
- Measurement accuracy and performance parameters
- Understanding control loop architecture
Module 3: Industrial Diagrams and Documentation
- P&ID symbols and standards
- Instrument tag numbering systems
- Loop diagrams
- Wiring schematics
- Documentation and drawing interpretation
Module 4: Pressure Measurement Systems
- Pressure measurement principles
- Gauge, absolute, and differential pressure
- Mechanical and electronic transmitters
- 4–20 mA pressure transmitters
- HART enabled pressure devices
- Installation practices
- Impact on control loops
Module 5: Level Measurement Technologies
- Hydrostatic level measurement
- Ultrasonic level measurement
- Radar level systems
- Vibrating fork switches
- Buoyancy and displacement methods
- Density based level measurement
- Installation considerations
- Smart level transmitters
Module 6: Temperature Measurement Systems
- Thermocouples
- Resistance Temperature Detectors (RTDs)
- Thermistors
- Signal conditioning
- Temperature transmitter calibration
- Integration with PLC systems
Module 7: Flow and Mass Measurement
- Differential pressure flow measurement
- Magnetic flowmeters
- Ultrasonic flowmeters
- Positive displacement meters
- Mass flowmeters
- Open channel measurement
- Flow transmitter calibration
- Installation and loop impact
Module 8: Control Valves and Final Control Elements
- Control valve types and characteristics
- Actuators and positioners
- Valve sizing and selection
- Valve calibration and stroking
- Cavitation and noise
- Connecting PLC, HMI, and PC through industrial switches
- Integration with PLC output systems
Module 9: Instrument Calibration and HART Communication
- Use of multifunction process calibrators
- Calibration of pressure transmitters
- Calibration of temperature transmitters
- Loop testing procedures
- HART protocol fundamentals
- Using HART communicator
- Configuring smart transmitters
- Diagnostics and fault identification
Module 10: PLC, VFD, and Control Integration
- Siemens PLC integration
- Allen Bradley PLC integration
- VFD configuration and motor control
- Analog and digital signal interfacing
- Alarm and protection systems
- Safety interlocks
Module 11: HMI, SCADA, and Networking
- WinCC and FactoryTalk SCADA systems
- HMI configuration and alarm systems
- Ethernet networking
- IP addressing and subnetting
- RS232, RS422, RS485 communication
- Industrial routers and switches
- Fiber optic communication basics
- Noise, grounding, and earthing practices
Module 12: System Integration, Testing, and Commissioning
- Total loop error calculation
- Instrument selection criteria
- Subsystem testing
- PLC and SCADA commissioning
- Pre-commissioning checks
- System documentation
- Industrial safety concepts (HAZID, HAZOP, SIS)
- Final integrated automation project
Related Courses
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